Plant Access is a specialised logistics services provider, catering for the green life industry. Plant Access provides a highly efficient service utilising a unique, innovative steel stillage design used to pick, crossdock and deliver nursery plants to Bunnings Warehouse locations across Victoria and South Australia.
At any one time, Plant Access has thousands of re-usable steel stillages spread across hundreds of sites throughout the supply chain. Knowing the location of all these stillages and the status of an order was a serious challenge for Plant Access under a legacy paper-based manual ordering system.
A new automated tracking system was necessary to capture real-time data from nursery supplier sites, the Plant Access cross dock logistics facility and the Bunnings stores, in order for Plant Access to have an accurate and instant visibility of their stillage assets and the products they were transporting.
Honeywell IT75 ruggedised metal-mount UHF RFID tags are now attached to the specially designed stillages so when scanned and processed at key intervals in the supply chain they feed real time track and trace information to the Plant Access cloud. The pilot system allows supplier nurseries to pull down orders from the Plant Access cloud for data capture by workers on RFID enabled Honeywell CN70 rugged mobile terminals. The handheld computers are used in the nursery to pick and pack orders, scan the RFID tags on packed stillages and finally register the order as packed on the cloud so Plant Access is notified that the order is ready for pick-up and transportation.
The RFID portal at Plant Access' cross dock is fitted with Honeywell IF61 and IF2 industrial readers to capture the RFID tags on the stillages as trucks pass through the entry or exit portal. When RFID tags are read by the portal, it automatically sends real time track and trace information to the Plant Access cloud with no manual inventory and counting. Trucks of various sizes are loaded with up to 100 stillages with the portal reading up to 40 tags per second. The RFID tags are applied on carefully selected locations on the stillages to achieve a 100% read rate by the portal when trucks are passing through fully loaded.
"The Plant Access upgrade pilot project has succeeded in capturing asset location data in real time at critical points in the supply chain," said Richard Smithells, Business Development, Plant Access. "Both Plant Access and our customers stand to benefit from the improved visibility the Honeywell Scanning & Mobility RFID tracking system can offer."
The real time notification offered by the UMD and Honeywell Scanning & Mobility RFID solution is helping Plant Access to maximise resource allocation, including scheduling the right truck size for order deliveries, planning out route usage and a reduction in lost or misplaced stillages. Real-time information also allows Plant Access to immediately detect any items being sent in the wrong consignment when trucks are exiting the cross dock, which prevents costly delivery mistakes and unnecessary time wasted later remediating the order.
Customer service has been boosted for Bunnings who are now able to quickly look up their order on the web portal to track what is being delivered so that once it is received they can cross check that all items are correct and mark it off as successfully delivered to aid proof of delivery.
At the Plant Access cross dock, the time and labour intensive task of manually inputting data when an order arrives has been significantly reduced and errors have been eliminated under the new automated system. The RFID application has also brought improvements to nursery suppliers such as saving paper by displaying orders on the handheld device rather than printing them on paper.
"I am thrilled that Plant Access chose Honeywell Scanning & Mobility RFID technology for this green life industry-first track and trace application," said Tony Repaci, country manager, ANZ, for Honeywell Scanning & Mobility. "The RFID solution is delivering excellent business value and a competitive differentiator for Plant Access through 100% accuracy in automatic identification of each specific asset."
© 2016 Honeywell International Inc.